Beach buggies have become a popular choice for outdoor enthusiasts worldwide, particularly in the U.S. and Europe. Whether navigating deserts, forests, or cruising along the beach, these versatile off-road vehicles are in high demand, with market growth increasing annually. As the popularity of beach buggies continues to rise, manufacturers face growing pressure to enhance production efficiency and improve ergonomics, particularly in tire installation. To boost productivity and ensure quality, more companies are turning to industrial assist manipulators as a solution for tire handling during the assembly process.
Challenges with Traditional Tire Installation
Beach buggy tires are large, heavy, and can weigh up to 30 kilograms. Relying on manual labor for installation is not only physically demanding but also poses safety risks. Operators must lift and accurately align the tire with mounting holes, and any misstep can result in instability or part damage. This time-consuming and strenuous traditional method simply cannot meet the demands of high-efficiency production. The solution lies in automation to reduce manual labor and increase productivity.
Power Assist Manipulator Solution
System Overview:
- Two rigid-arm assist manipulators, positioned on either side of the production line.
- Fixed installation to the floor with pillars for support.
- Single power source: compressed air.
Our solution involves installing two rigid-arm assist manipulators, strategically placed on both sides of the production line. The core of this system is the PBF-HF75 rigid-arm manipulator, which offers 75 kg load support, easily managing the weight of the tires. Additionally, the system�s smooth and balanced movement design ensures a seamless operator experience throughout the tire installation process.
Key Features & Advantages
- Three-Point Gripping for Stability & Safety
The manipulator is equipped with a three-point gripping mechanism to securely hold the tire, ensuring safe and stable handling throughout the installation process. An additional grip confirmation system provides extra safety, allowing operators to focus on the task without concerns. - 90� Automatic Tire Rotation for Effortless Operation
The manipulator features an automatic 90� rotation function, making it easy for operators to adjust the tire�s angle without manual effort. This feature simplifies the installation process, particularly for side-mounted tires, and enhances operational convenience. - Horizontal Axis Rotation for Precise Bolt Alignment
The manipulator rotates along the tire’s horizontal axis, facilitating precise alignment of the bolt holes. This feature ensures high-accuracy installation, reducing the likelihood of rework and improving the overall quality of the tire mounting process. - Air Supply Safety Mechanism for Operator Protection
To ensure safety in the event of an air supply failure, the system is designed with a safety feature that prevents the manipulator from falling, safeguarding both the equipment and the operator. - Integrated Control Handle for Precision and Synchronization
The system includes an integrated control handle, enabling operators to control tire movement and positioning with both hands. This synchronized control minimizes errors and enhances installation accuracy.
Real-World Application
In practice, workers at the beach buggy production line use the power assist manipulator to pick up tires from a tray and place them into the manipulator�s gripping device. Thanks to the manipulator�s floating balance feature, operators can easily move and adjust the tire�s angle. The entire process is performed in a gravity-neutral mode, allowing for precise alignment of the bolt holes with minimal physical effort, ensuring secure tire installation.
A Key to Enhanced Production Efficiency
The assist manipulator significantly reduces the physical strain on operators while also improving installation speed. What previously took minutes for a single operator to complete can now be done in just seconds. Whether increasing production pace or ensuring precise installation, the power assist manipulator is an invaluable tool in modern tire assembly operations.
This ergonomic, efficient solution not only improves productivity but also enhances worker safety, making it an essential part of any automated production line that handles heavy, bulky components such as tires.
Liftoal: Your Expert Partner in Industrial Handling Solutions
Liftoal is a trusted partner in industrial lifting and handling equipment, offering customized solutions to meet diverse operational needs. With over two decades of experience, Liftoal specializes in advanced labor-saving handling technologies that enhance efficiency, safety, and precision across various industries. Whether you need solutions for lifting heavy machinery, moving bulk materials, or optimizing assembly processes, Liftoal has the expertise and technology to support your manufacturing and logistics operations.
Contact Liftoal today for expert advice on selecting the right industrial lifting and handling equipment tailored to your specific requirements. Optimize your production processes and enhance workplace safety with Liftoal�s advanced solutions!