As consumer purchasing power continues to rise, owning a family car is no longer uncommon, with some families even owning two vehicles.
About Fuel Tanks
When it comes to taking care of your car, what is the most common task? Refueling, of course! The average commuter might need to refuel every three to five days.
Most automotive fuel tanks are made of resin. Resin has excellent forming properties, adapts well to the vehicle’s complex undercarriage shapes, and is resistant to corrosion, impact, and fire, making it a safe and suitable material for fuel tanks.
Passenger car fuel tanks are typically installed in the safest location in the vehicle�just in front of the rear axle and beneath the rear seat. This spot minimizes the likelihood of damage from a collision. Even if a collision occurs, the fuel shut-off valve in the supply line will activate, preventing fuel leakage. Contrary to what you see in movies, a fuel tank won’t explode upon impact. In reality, even if exposed to an open flame, it will not immediately ignite.
So how is such a uniquely shaped component, positioned in a tricky location underneath the car, actually installed during automotive production?
The Challenge of Fuel Tank Installation
Although the dimensions of 1200 x 600 x 360 mm are not particularly large, and the weight of 16-22 kg is not extremely heavy, the installation position makes it a challenging task.
Faced with this new assembly challenge, the “Industrial Manipulator” comes into play�specifically, the automotive fuel tank installation manipulator.
The automotive fuel tank installation manipulator allows production workers to easily maneuver the fuel tank despite its size and installation position. Utilizing a specially designed fuel tank lifting gripper, the manipulator helps position the fuel tank effortlessly. During the entire moving process, only minimal force is required, allowing the operator to see and execute each step precisely. The fuel tank can be positioned, adjusted, and securely fixed to the vehicle’s undercarriage with ease.
Throughout this process, operators do not feel the weight of the component, allowing for a much quicker installation. The ergonomic design of the gripper, buttons, and control handles ensures smooth operation, providing a “human-machine integration” experience that keeps the worker comfortable and in control.
Advantages of Using a Fuel Tank Installation Manipulator
Introducing the industrial manipulator at the fuel tank assembly station goes beyond reducing worker load�it significantly improves product quality. Ensuring 100% defect-free vehicles means adding another layer of quality assurance (as large component installations can easily result in scratches and dents). Furthermore, using the manipulator saves workers time, freeing them up to perform additional tasks and contributing to faster overall production cycles.
Prior to the manipulator, positioning a large component, aligning it to the installation location, and tightening bolts in confined spaces was a time-consuming and repetitive process.
With the manipulator, previously neglected or rushed tasks can now be performed efficiently, including detailed tactile inspections and visual checks. Inspecting and reviewing fuel tank defects, ensuring connection integrity, and verifying small openings and weak points in critical fuel lines are now handled with ease, further improving product quality.
A Game-Changing Solution
To address these shortcomings, the company introduced an innovative solution�the automotive fuel tank installation manipulator.
The manipulator allows workers to easily lift the fuel tank, place it in the gap, and extend its arm beneath the vehicle body structure to secure the fuel tank to the chassis. This process is seamless, fast, and ergonomically optimized.
Why Leading Companies Emphasize “People-Oriented” and Sustainable Development
Leading companies understand that products are made by people. By focusing on the well-being of their employees, companies can consistently produce superior products. Employee satisfaction and loyalty are directly linked to production efficiency and closely tied to sustainable growth.
In the journey of producing outstanding products, the “Industrial Manipulator” will lend you a helping hand!
Liftoal: Your Expert Partner in Industrial Handling Solutions
Liftoal is a trusted partner in industrial lifting and handling equipment, offering customized solutions to meet diverse operational needs. With over two decades of experience, Liftoal specializes in advanced labor-saving handling technologies that enhance efficiency, safety, and precision across various industries. Whether you need solutions for lifting heavy machinery, moving bulk materials, or optimizing assembly processes, Liftoal has the expertise and technology to support your manufacturing and logistics operations.
Contact Liftoal today for expert advice on selecting the right industrial lifting and handling equipment tailored to your specific requirements. Optimize your production processes and enhance workplace safety with Liftoal�s advanced solutions!